ARS NOTES
DDR AK ARMORER TOOLS


(updated 10-06-2009)



Page Outline




Introduction

Its hard to do a job correctly if one doesn't have the proper tools. I have made a hobby of collecting armorer tools to go with the wide variety of firearms that come into my shop. Some I may never use, but are works of art, both in their concept and execution. Others are overly complicated for tasks that can be better performed with a hammer and punch. Here is a look at some of the many tools I've been designing and collecting over the last 20 years.

The East Germans produced a nice armorer tool chest for the AKM (MPi-KM/KMS-72), RPK (MPi-LMG) and the Makarov (Pistole - M). With the help of John Baum at GermanManuals.com, I have figured out what they all are for. Here are the ones for the AK family.

GermanManuals.com

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Tool Chest

Arizona Response Systems, DDR AK Armorer Tools DDR Tool Chest East German Armorer Tool Chest with tools removed for photographing. While sturdy, there are no drawers, just wood shelves cut out to fit the parts. The tools found a better home in my shop tool chests.

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Bolt Assembly

Arizona Response Systems, DDR AK Armorer Tools V 111 bolt fixture
Arizona Response Systems, DDR AK Armorer Tools V 111 firing pin protrusion
Arizona Response Systems, DDR AK Armorer Tools V 111 bolt disassembly

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Shaping, Forming and Support Mandrels

Arizona Response Systems, DDR AK Armorer Tools V 113 forming mandrel, receiver at lower handguard insertion point
Arizona Response Systems, DDR AK Armorer Tools V 113 forming mandrel in use.
Arizona Response Systems, DDR AK Armorer Tools V 112 support for rear sight base - catch lever installation, removal, and rivet flaring
Arizona Response Systems, DDR AK Armorer Tools V 112 support for rear sight base - tightening catch lever without removing
Arizona Response Systems, DDR AK Armorer Tools V 112 support for rear sight base - removing or installing catch lever
Arizona Response Systems, DDR AK Armorer Tools V 108, V108-1 top cover reshaping mandrels .
Arizona Response Systems, DDR AK Armorer Tools V 108 top cover reshaping mandrel - min selector clearance
Arizona Response Systems, DDR AK Armorer Tools V 108-1top cover reshaping mandrel - max selector clearance

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Pistol Grip

Arizona Response Systems, DDR AK Armorer Tools V 115 support for pistol grip bolt while staking.
Arizona Response Systems, DDR AK Armorer Tools W 42 staking tool, square, for pistol grip bolt
Arizona Response Systems, DDR AK Armorer Tools W 42 staking tool, square, for pistol grip bolt, in use

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Gas Tube

Arizona Response Systems, DDR AK Armorer Tools V 117 gas tube support for numbering
Arizona Response Systems, DDR AK Armorer Tools V 117 gas tube support in use
Arizona Response Systems, DDR AK Armorer Tools W 108 gas tube reshaping mandrel
Arizona Response Systems, DDR AK Armorer Tools V 102 disassembly tool, upper handguard
Arizona Response Systems, DDR AK Armorer Tools V 102 combined with gas tube support mandrel
Arizona Response Systems, DDR AK Armorer Tools V 102 in use

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Muzzle Device

Arizona Response Systems, DDR AK Armorer Tools W 117 crank for installing and removing muzzle nut
Arizona Response Systems, DDR AK Armorer Tools W 117 crank for installing and removing muzzle nut, closeup
Arizona Response Systems, DDR AK Armorer Tools W 117.1 crank for installing and removing slant brake
Arizona Response Systems, DDR AK Armorer Tools W 117.1 crank for installing and removing slant brake, closeup

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Magazine and Magazine Catch

Arizona Response Systems, DDR AK Armorer Tools W 104 magazine reshaping mandrel
Arizona Response Systems, DDR AK Armorer Tools W 107magazine catch axle pin top flaring punch
Arizona Response Systems, DDR AK Armorer Tools W 107.1magazine catch axle support base with bottom flaring punch
Arizona Response Systems, DDR AK Armorer Tools W 107.2 magazine catch axle flaring support base with bottom flaring punch installed.
Arizona Response Systems, DDR AK Armorer Tools W 107 magazine catch axle flaring assembly, in use.
Arizona Response Systems, DDR AK Armorer Tools W 116 magazine catch assembly pliers
Arizona Response Systems, DDR AK Armorer Tools W 116 magazine catch assembly pliers, in use
Arizona Response Systems, DDR AK Armorer Tools W 116 magazine catch assembly pliers, closeup
Arizona Response Systems, DDR AK Armorer Tools L 101.1 gauge, magazine feed lips
Arizona Response Systems, DDR AK Armorer Tools L 101.1 G (GO) side passes through without binding
Arizona Response Systems, DDR AK Armorer Tools L 101.1 A (NOGO) side does not pass through
Arizona Response Systems, DDR AK Armorer Tools L 102 gauge, magazine catch
Arizona Response Systems, DDR AK Armorer Tools L 102 inspects for 98 degree angle.
Arizona Response Systems, DDR AK Armorer Tools L 102 with G side against back of mag well, mag catch should contact gauge, with A side, there should be a gap.

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Sights

Arizona Response Systems, DDR AK Armorer Tools W 111 adjustment tool, front sight height
Arizona Response Systems, DDR AK Armorer Tools W 111 adjustment tool, front sight height, in use
Arizona Response Systems, DDR AK Armorer Tools W 120 rear sight pliers
Arizona Response Systems, DDR AK Armorer Tools W 120 rear sight spring removal pliers, closeup
Arizona Response Systems, DDR AK Armorer Tools W 120 removing rear sight
Arizona Response Systems, DDR AK Armorer Tools W 120 removing rear sight spring
Arizona Response Systems, DDR AK Armorer Tools W 120 compressing spring to install rear sight
Arizona Response Systems, DDR AK Armorer Tools L 103 gauge, measures front sight height
Arizona Response Systems, DDR AK Armorer Tools L 103 gauge measures front sight height
Arizona Response Systems, DDR AK Armorer Tools V 103 front sight windage adjustment
Arizona Response Systems, DDR AK Armorer Tools V 103 handle, front sight threaded cylinder insertion
Arizona Response Systems, DDR AK Armorer Tools V 103 handle, front sight threaded cylinder insertion, in use
Arizona Response Systems, DDR AK Armorer Tools V 103 front sight adjustment, in use
Arizona Response Systems, DDR AK Armorer Tools V 103 front sight adjustment, in use
Arizona Response Systems, DDR AK Armorer Tools W 35 Marking punch for front sight alignment.
Arizona Response Systems, DDR AK Armorer Tools W 35 Marking front sight after obtaining proper zero.

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Fire Control Group

Arizona Response Systems, DDR AK Armorer Tools W119 fire control group assembly slave pins
Arizona Response Systems, DDR AK Armorer Tools W 115 hook for removing and installing troublesome springs
Arizona Response Systems, DDR AK Armorer Tools W 115 tip allows for pulling or pushing springs
Arizona Response Systems, DDR AK Armorer Tools L 104 gauge, auto sear timing
Arizona Response Systems, DDR AK Armorer Tools L 104 with upward pressure on the bolt carrier, closing on the 3mm side should release the hammer.
Arizona Response Systems, DDR AK Armorer Tools L 104 with downward pressure on the bolt carrier, the 6mm side should not release the hammer
Arizona Response Systems, DDR AK Armorer Tools L 105 gauge, auto sear clearance and hammer
Arizona Response Systems, DDR AK Armorer Tools L 105 this gauge inspects maximum inward protrusion of auto sear - must not touch gauge. The square 11.8 mm section inspects distance from top of receiver to hammer while hammer is retained by auto sear. May touch, but not bind.
Arizona Response Systems, DDR AK Armorer Tools L 106 feeler gauges for the inspection and adjustment of the fire-control group

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Bayonet

Arizona Response Systems, DDR AK Armorer Tools L 107 gauge, bayonet contour
Arizona Response Systems, DDR AK Armorer Tools L 107 gauge, bayonet contour, in use

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Ejector

Arizona Response Systems, DDR AK Armorer Tools L 108 gauge, ejector
Arizona Response Systems, DDR AK Armorer Tools L 108 inspects maximum inward protrusion of ejector - bottom view.
Arizona Response Systems, DDR AK Armorer Tools L 108 top view.

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Bolt Carrier & Gas Piston

Arizona Response Systems, DDR AK Armorer Tools L 114 bolt carrier gauge
Arizona Response Systems, DDR AK Armorer Tools L 114 measures overall length of bolt carrier with GO/NOGO

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Stock

Arizona Response Systems, DDR AK Armorer Tools V 104 shoulder stock removal lever
Arizona Response Systems, DDR AK Armorer Tools V 104 shoulder stock removal lever
Arizona Response Systems, DDR AK Armorer Tools V 104 shoulder stock removal lever
Arizona Response Systems, DDR AK Armorer Tools V 104 shoulder stock removal lever
Arizona Response Systems, DDR AK Armorer Tools V 116 support for side-folding stock
Arizona Response Systems, DDR AK Armorer Tools W 1 punch for staking folding stock axle pin
Arizona Response Systems, DDR AK Armorer Tools W 1 staking punch in use
Arizona Response Systems, DDR AK Armorer Tools W 121 punch for staking folding stock screw
Arizona Response Systems, DDR AK Armorer Tools W 121 staking punch in use
Arizona Response Systems, DDR AK Armorer Tools W 102 pilot and pre-threading tool for stock screws

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Misc

Arizona Response Systems, DDR AK Armorer Tools W 122 die, cleaning rod threads.
Arizona Response Systems, DDR AK Armorer Tools W 106 bayonet sheath re-shaping mandrel
Arizona Response Systems, DDR AK Armorer Tools W 106 bayonet sheath re-shaping mandrel
Arizona Response Systems, DDR AK Armorer Tools W 106.1 handle for removing bayonet sheath tension spring
Arizona Response Systems, DDR AK Armorer Tools W 114 wrench, upper and lower handguard retaining levers
Arizona Response Systems, DDR AK Armorer Tools W 114 wrench, lower handguard retaining lever, in use
Arizona Response Systems, DDR AK Armorer Tools W 114 wrench, upper handguard and gas cylinder retaining levers, in use
Arizona Response Systems, DDR AK Armorer Tools 7.62x39 dummy rounds Plastic with aluminum base

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